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Abstract
The article examines a technological scheme for the recycling of metallurgical slags using automated sorting systems and magnetic separation. Significant attention is given to the design and calculation of the belt conveyor, which serves as the main transport system of the complex. A detailed analysis of the working elements of the conveyor, particularly the roller elements, is carried out: stresses, deformations, and safety factors are determined under various operating conditions, including high and variable loads. Modeling demonstrated high reliability of the construction—the safety factors for the rollers reached 14–15, and the values of the induced stresses remained well below allowable limits. Minimal absolute displacements of structural elements additionally confirm the durability and safety of the equipment in real industrial conditions. Calculations were performed using modern analytical methods and specialized software, which increased the accuracy of the results. The presented calculation approach confirms the possibility of long-term and trouble-free operation of the processing complex equipment, even under challenging production conditions.
Keywords:
metallurgical slag, processing, automation, belt conveyor, magnetic separation, scrap, fractionation, roller conveyor, industrial safety, waste utilization, metal recovery, resource saving, strength calculation, engineering, strength, stress
Androsenko Maria V. – Ph.D. in Technical Sciences, Associate Professor at the Department of Design and Operation of Metallurgical Machines and Equipment, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..
Kulikov Semyon S. – Student, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. Ryabenko Anna V. – Student, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia.
Saveleva Irina A. – Ph.D. in Pedagogical Sciences, Associate Professor at the Department of Design and Operation of Metallurgical Machines and Equipment, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..
Kenar Ekaterina V. – Ph.D. in Technical Sciences, Associate Professor at the Department of mechanics, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia.
Tulupov Oleg N. – Dr. Sci. (Tech.), Professor of the Department of Metal Forming named after M.I. Boyarshinov, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. E-mail: This email address is being protected from spambots. You need JavaScript enabled to view it..
Kozlov Roman A. – Ph.D. in Pedagogical Sciences, Associate Professor, Dean of the Faculty of Physical Education and Sports Excellence, Nosov Magnitogorsk State Technical University, Magnitogorsk, Russia. E-mail:This email address is being protected from spambots. You need JavaScript enabled to view it.
